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Berkeley · SAE Aero Design

Aero SAE
at Berkeley

Student-built aircraft, from first sketch to flight.

Blue and gold unmanned student-built aircraft with a connected center fuselage and endplate tail fins approaching a runway at dusk
About the team
Student-built aircraft

We take a plane from its first CAD model to flight testing. Wing, airframe, electronics: our members build it together.

About us

Aircraft design,
outside the classroom.

Each plane starts with a team of Berkeley students.

We design, manufacture, and fly remote-controlled aircraft for SAE Aero Design. Members work on the wing, fuselage, tail, and electrical systems, then bring those parts together for testing.

The competition asks a lot of a small aircraft: keep the airframe light, carry a payload, and fly reliably. We work through those tradeoffs in CAD, in the shop, and at the airfield.

What you’ll work on
Cal Aero SAE team with their blue and gold aircraft at the airfield
At the airfield with the team. From the 2015–2016 archive.

SAE Aero Design

Our club’s annual build cycle has led to Aero Design West each spring, competing with universities from around the world. The challenge combines payload optimization with humanitarian applications. Teams are scored on design, presentation, maximum payload, and flight skill.

About the competition
Official Aero SAE banner showing aircraft 019 in flight and an airframe drawing
The aircraftInteractive model

Explore the aircraft

Drag to rotate, then switch between assembled and exploded views.
Select a system to learn about it.

The team's blue and gold high-wing aircraft
Aero SAE
Design model
Drag to rotate · Choose a view
Aircraft systems

The wing generates lift. Its airfoil, span, and internal structure determine how much the aircraft can carry and how it handles.

Aerodynamics · Structures

Illustrative model. Our competition aircraft are in the photos below.

The team

What you’ll work on

Aircraft take more than one kind of engineer. There’s work in aerodynamics, structures, electronics, and manufacturing.

Ask about joining

Learn the tools by using them.

Model a part in SolidWorks. Cut the pieces on a laser cutter. Assemble a wing, connect the servos, or help test the aircraft. Bring your own skills, too. They help us build better aircraft.

Meet past team members
01

Design

Airfoils, structure, and CAD. Work out the dimensions and how the parts fit together.

SolidWorks · Aerodynamics
02

Build

Turn drawings into an airframe. Cut parts, assemble the structure, and install the electronics.

Fabrication · Assembly
03

Test

Check the controls on the ground, take the plane out, and use what happens to improve the design.

Ground checks · Flight testing
SupportersMaterials, software, and advice
Get involvedBerkeley, California

Join Aero SAE

Interested in aircraft? Start here.

Email us about joining, current projects, or sponsorship. Tell us what you’d like to work on, and check the meeting time and room before stopping by.

Email the team
When does the team meet? +

The original site lists Wednesdays at 7 PM in 120 Bechtel. Please email the team to confirm the current schedule before attending.

What can I work on? +

The club’s work covers wing design, fuselage construction, empennage, electrical systems, and testing. Contact the team about current projects and how to get involved.

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